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Infracademy

Segmental Match-Casting: Geometry, Tolerances & Data Control


Master segmental match-casting and learn how geometry, tolerances, and data control ensure perfect segment fit and long-term performance.

About This Course

Match-casting is the heart of precast segmental bridge construction, where millimetre-level precision determines whether segments fit perfectly—or cause major delays and costly repairs. This course provides a practical understanding of match-casting methods, geometry control, tolerances, duct alignment, shear key formation, epoxy application, and data management. Through real examples of good and bad practices, participants learn how small casting errors can multiply across long spans and how to prevent them through robust QC/QA and survey control. Ideal for designers, contractors, QA/QC teams, project managers, procurement specialists, maintenance engineers, sales teams, and students, the course equips learners to deliver dimensionally accurate, durable, and fit-for-purpose segmental bridges.

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